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Solidification/Stabilization

Examples of Site-Specific Use

S/S has been implemented as part of the site remedy at over 300 Superfund sites as well as other cleanup sites across the country (EPA, 2000). This page lists resources on select sites where an S/S remedy has been implemented to give users site-specific examples of where S/S has been deemed appropriate and the results. The resources include project summaries and five-year reviews and are organized by the contaminants of concern found at the site. In addition, a case study of the St. Maries Creosote Superfund site in Idaho, provided below, illustrates why S/S was selected as the remedy, how it was implemented, and the results.

Resources on S/S Remedies

Better Brite Plating Co. Chrome and Zinc Shops, De Pere, Wisconsin
U.S. EPA Region 5.

The five-year review reports for this Superfund NPL site describe the implementation of in situ mixing with a chemical reductant in 1999 to stabilize hexavalent chromium contamination and subsequent long-term monitoring.

Adobe PDF LogoGowanus Canal, Brooklyn, NY
U.S. EPA Region 2

After dredging activities to remove contaminated sediment in the Gowanus Canal are completed, portions of the contaminated native sediment will be treated using in situ S/S to prevent upward movement of the deep mobile coal tar. Following S/S treatment, the areas will be covered with a multi-layered cap. Less contaminated sediments dredged from a portion of the canal will be treated using ex situ S/S. The dredging, S/S, and capping will continue through mid-2023.

Adobe PDF LogoAugusta Manufactured Gas Plant Cleanup Using Cement-Based Solidification/Stabilization
Wilk, C.M.
Portland Cement Association, SR998, 2003

After the removal of surface soil, deeper soils impacted by coal tars, oils, and other organic and inorganic compounds resulting from MGP operations were treated in situ by mixing cement into the soils with a crane-mounted auger system. Soils were treated to a depth of 30 feet below ground surface Within the treated area, tar-like source material in the impacted soil was solidified in place. S/S changed the physical properties of the treated soil, creating an impervious mass to infiltrating precipitation and passing groundwater while further inhibiting leaching and transport of source material.

Adobe PDF LogoA Case Study: Manufactured Gas Plant Site, Troy, NY
Sherman, A.
MGP 2012: International Symposium and Exhibition on the Redevelopment of Manufactured Gas Plant Sites, 27-30 March 2012, Chicago, Illinois. Poster, 2012

Past industrial operations at this former MGP site situated on the Hudson River contaminated the site with coal tar, purifier waste, and petroleum. Although the state had selected a remedy of large-scale excavation and in situ chemical oxidation, additional site characterization supported a revised remedy that maintains a substantial excavation component but also includes in situ solidification, which works with the site geology to provide long-term containment of MGP residuals on site.

Adobe PDF LogoSolidification/Stabilization Treatment at a Former Manufactured Gas Plant Site
Jayaram, V., M.D. Marks, R.M. Schindler, T.J. Olean, E. Walsh, and C.M. Wilk.
Portland Cement Association, Skokie, IL. SR996, 4 pp, 2002

The Cambridge Research Park in Cambridge, MA, is a former brownfield site. To reclaim it, cement was mixed into 103,500 cubic yards of NAPL-impacted soils using a specialty auger system in a shallow in situ soil mixing technique. As the auger penetrated the soil, cement grout was pumped through the mixing shaft, exiting through jets located on the auger flighting and mixing cement into the contaminated soil. An overlapping drilling (auger) pattern was used to ensure complete mixing and treatment of the area. Cement-based S/S successfully treated the soil for MGP contaminants and improved the physical properties of the soil for property redevelopment.

Adobe PDF LogoSt. Louis River Superfund Site, Duluth, St. Louis County, Minnesota
U.S. EPA Region 5.

The five-year review reports for this site describe the remediation of the site's Operable Unit J, completed as required by the ROD: ~10,000 cubic yards of coal tar and tar-contaminated soil were solidified in place. A 7-ft engineered cap designed to reject 90% of precipitation was placed over the unit. On-site borrow was used for all layers but topsoil.

American Creosote Works, Inc. (Jackson Plant) Jackson, TN
U.S. EPA Region 4.

The five-year review reports describe the excavation of 45,000 cubic yards of soil contaminated with creosote, PCP, and dioxins from the former process area and treated ex-situ using S/S (cement, carbon, and fly ash). Following S/S treatment, the material was buried in a 7-acre area and covered with a 24-inch soil cap.

Koppers Co., Inc. (Charleston Plant), OU 1
U.S. EPA Region 4.

The five-year review reports for this site describe the excavation of 13,199 tons of NAPL-impacted material remedied with S/S using a mixture of 11% Portland cement and 1% bentonite mix.

Adobe PDF LogoSolidification/Stabilization Treatment and Examples of Use at Port Facilities
Wilk, C.M.
Ports 2004: Port Development in the Changing World, 23-26 May, Houston, Texas. American Society of Civil Engineers, Reston, VA, 2004

At a former wood treating facility in Port Newark, NJ, 8 acres of soil contaminated with PAHs resulting from the use of creosote, arsenic, and chromium were remediated with S/S. Two types of mixing techniques were used to treat the contaminated soils. In situ soil mixing was used on 22,000 cu yds of soil from 2 ft to 12 ft. Treatment involved pre-excavation of contaminated material, placement of the stockpiled material back into the excavated area in lifts, and S/S treatment of each lift with an in situ blender head. Another 26,000 cu yds of contaminated soil were addressed ex situ, using a pugmill to mix Portland cement into the soil. The pugmill mixture was placed on top of the in situ treated soils in a 2-ft layer, which was compacted to have structural properties similar to those of soil-cement, achieving unconfined compressive strengths greater than 250 psi and providing an excellent base for pavement placed over the entire site.

Adobe PDF LogoSolidification/Stabilization Treatment of Arsenic- and Creosote-Impacted Soil at a Former Wood-Treating Site
Wilk, C.M. and R. DeLisio.
Portland Cement Association, Skokie, IL, SR997, 4 pp, 2002

Describes the use of cement-based S/S to treat arsenic- and creosote-impacted soil at the site of a former wood-treating facility in Port Newark, NJ. The treated soil was re-used as base for new pavement at the Brownfields site.

Adobe PDF LogoTreatability Study Report for In Situ Lead Immobilization Using Phosphate-Based Binders
Bricka, R.M., A. Marwaha, and G. Fabian.
ATC-9137195, ESTCP Project ER-0111, 195 pp, 2008

Phosphate-based binders marketed by four vendors were evaluated at Camp Withycombe, OR, for immobilization performance of Pb in small arms firing range soil. Variability in Pb stability was observed in all four soil treatments.

Phosphate-induced metal stabilization (PIMS) at Camp Stanley Storage Activity, Texas
2007

A full-scale application was conducted using PIMS to treat 3,000 cubic yards of lead-contaminated soil.

Stabilization at the Massachusetts Military Reservation, Training Range and Impact Area, Cape Cod, MA
2001

Lead-contaminated soil at a small arms range was treated with a liquid reagent using both in situ and ex situ S/S techniques.

Adobe PDF Logo300-FF-5 Operable Unit Enhanced Attenuation Stage A Delivery Performance Report

Part of the selected CERCLA remedy for the 300 Area is uranium (U) immobilization or stabilization using polyphosphate solutions to sequester U and reduce its mobility in the vadose zone, the periodically rewetted zone (PRZ), and the top of the aquifer. The remedy is being implemented in a 3-acre area of high residual U contamination in two sequential stages. During implementation of Stage A (November 6-18, 2015) within an area of ~0.75 acres, polyphosphate solutions were applied to the vadose zone using a near-surface drip infiltration system, to the PRZ using subsurface injection, and to the top of the aquifer using deeper subsurface injection. Data collected during and following treatment indicate successful delivery of high phosphate concentrations to the PRZ and to the top of the aquifer using injection wells. This report also identifies refinements needed for implementation of Stage B treatment, which will be performed in an adjacent area of 2.25 acres.

Remedial Design/Remedial Action Implementation, Results, and Lessons Learned at the Orlando Former Gasification Plant Site, Operable Unit 1
Langenbach, J. | The 9th International Symposium and Exhibition on the Redevelopment of Manufactured Gas Plant Sites, 17-19 November, Orlando, abstract only, 2021

Release and on-site disposal of chemical byproducts from historical operation of a manufactured gas plant resulted in soil and groundwater impacted by metals, VOCs, PAHs, and NAPLs. An interim remedial action removed ~7,000 tons of surface soils/debris at three affected parcels and right-of-way (ROW) areas. The final remedial design incorporated an in situ solidification/stabilization (ISS) low-permeability barrier wall to 60+ ft keyed into clays; excavation of a tar separator basin, ISS of two NAPL areas within the barrier wall; surface soil removal; dissolved plume treatment outside the barrier wall via air sparging, SVE, and groundwater extraction and treatment. During remedial implementation activities, ~10,000 tons of affected surface soils/separator basin soil and debris from five parcels and ROW areas were removed. Site restoration included a combination of clean soil caps and impervious engineered caps to limit infiltration. QA/QC sampling was conducted during ISS barrier wall and NAPL solidification/construction to document that strength and permeability objectives were achieved. Groundwater remedy construction included installing 51 air sparge wells, 7 extraction wells, 8 injection wells, 15 vapor extraction wells, and ~30,000 ft of underground piping within an ~5.5-acre project area. Fourteen manifold cabinets zoned distribution/extraction of air, and the injection/extraction wells were configured for flexible operations. The remediation equipment includes parallel SVE blowers with moisture separators and vapor off-gas treatment; a groundwater treatment train (oil-water-separator, air stripper, bag filtration, and GAC treatment); and final treated effluent disposal flexibility to an infiltration gallery, injection wells, and/or sanitary sewer.

Mountain Pine Pressure Treating, Inc. Plainview, Arkansas
U.S. EPA Region 6.

The five-year review reports for this Superfund NPL site describe ex situ application of S/S using Portland cement, hydrated lime, ferrous sulfate, and granular activated carbon to treat sludge containing pentachlorophenol and arsenic, among other contaminants.

New Hampshire Plating Company, Merrimack, New Hampshire
U.S. EPA Region 1.

For this Superfund NPL site, the five-year reports describe the excavation of an estimated 13,600 tons of sludge and soil from a lagoon, followed by S/S application, where the material was combined on site with a solidifying ash/mortar mixture containing phosphate, sulfide, and magnesium oxide reagents. The mixture was encapsulated in a high-density polyethylene geomembrane-lined containment cell where it solidified. ROD-specified contaminants of concern for soil were arsenic, beryllium, cadmium, chromium, cyanide, lead, manganese, and nickel.

Pester Refinery Co. El Dorado, Kansas
U.S. EPA Region 7.

The five-year review reports for this Superfund NPL site describe the in situ S/S of ponds (dewatered prior to S/S remedy) for metals and organics followed by capping.

United Metals, Inc., Marianna, Florida
U.S. EPA Region 4.

Ex situ S/S using cement and pug mill for mixing lead, antimony, and arsenic contaminated soils is described in the five-year reports for this Superfund NPL site. Approximately 61,985 tons of soil/sediment were treated and placed into an onsite containment cell that was subsequently capped with a geosynthetic clay liner.

Remediation Technology Demonstration Project Profiles

Federal Remediation Technologies Roundtable (FRTR) Case Study Webpage

Case Study: St. Maries Creosote Site, St. Maries, Idaho

Figure 1: Site map showing areas of contamination.

Figure 1: Site map showing areas of contamination.

From 1939 to 1960, a wood pole preserving company in St. Maries, Idaho, treated poles with creosote, which contaminated upland soil, groundwater, riverbank soil, and sediments within the adjacent St. Joe River with creosote (Figure 1).

In 1998, nearby property owners reported an oily sheen on the river and riverbank. This prompted the removal of 195 tons of impacted debris and creosote-contaminated soil from the riverbank to reduce discharge of creosote to the river. Although not added to the National Priorities List, investigations and cleanup were conducted in accordance with CERCLA. The remedial investigation and feasibility study determined that soil, sediment, and groundwater remained contaminated with creosote and other chemicals of concern1 and posed unacceptable risk to human health and the environment, particularly benthic organisms and bottom-dwelling fish.

Remedy components, approved in the 2007 record of decision (ROD) and later modified in the 2014 Explanation of Significant Differences, included:

  • Dredging of 17,821 cubic yards of contaminated sediment from the St. Joe River.
  • Excavation of the top 10 feet of impacted upland soil to be treated ex situ using thermal desorption.
  • In situ solidification of upland creosote-contaminated soil from 10 feet to 60 feet below ground surface.
  • Construction of a low-permeability, 60-foot-deep, slurry wall around the solidification area to prevent groundwater from entering the excavation and to reduce the flow of groundwater through the solidified soil.

In situ solidification allowed deep contaminated soil below the water table to be left in place. Remedial action objectives are met by immobilization of contaminants and slurry wall containment. The objectives were to prevent further leaching of contaminants into surrounding soil, groundwater, and the St. Joe River and to prevent exposure to contaminants (human dermal contact and ingestion as well as direct contact by benthic and aquatic organisms).

Figure 2: A crane equipped with a large-diameter auger injected and mixed the binder with contaminated soil and groundwater.

Figure 2: A crane equipped with a large-diameter auger injected and mixed the binder with contaminated soil and groundwater.

In April 2015, construction of the subsurface slurry wall was completed. The upper 10 feet of soil within the walled area was excavated for treatment in an onsite thermal desorption unit. The binder (a mixture of 12% blast furnace slag and 6% Portland cement on a dry soil weight basis) was injected via a large-diameter auger to solidify soil from 10 to 60 feet below ground surface. Thorough mixing was accomplished by moving the auger through the soil column as the binder was injected. The auger was advanced in overlapping columns (Figure 2). In addition, an excavator bucket was used to mix the reagents and soil in specific areas.

During the in situ solidification process, samples of the treated material were collected to measure unconfined compressive strength (psi) and hydraulic conductivity and ensure performance specifications were met. The target strength (minimum 30 psi) was not always achieved within 28 days of curing, so the curing time was extended and remixing occurred, as needed. A total of 37,457 cubic yards of soil was treated. The top of the solidified monolith was graded and covered with fill to drain water away.

Figure 3: Site following restoration (grading & revegetation).

Figure 3: Site following restoration (grading & revegetation).

Figure 4: Upland soil area 3 years after S/S treatment.

Figure 4: Upland soil area 3 years after S/S treatment.

Following completion of site restoration activities in April 2018, the treated S/S area has been visually inspected regularly to monitor for signs of damage to the soil cover from surface water erosion, wind erosion, flooding, and burrowing as part of a long-term monitoring program (Figures 3 and 4).

To protect the integrity of the in situ solidification remedy and meet ROD requirements, an environmental covenant includes limitations on land use. The City of St. Maries now owns the property and, as of 2021, plans to reuse the site in a manner that will comply with land use restrictions in the covenant.

References:

EPA, 2020. Adobe PDF LogoSuperfund Remedy Report, 16th Edition. EPA-542-R-20-001. July.

Case study was adapted from information contained in:

  • Arcadis, 2018. Final Construction Completion Report, 129 pp.
  • EPA, 2019. First Five-Year Review Report for St. Maries Creosote Site, Benewah County, Idaho, 48 pp.
  • EPA, 2018. St. Maries Creosote Site Remediation Summary, 31 pp.
  • EPA, 2014. Explanation of Significant Differences, 20 pp.

Helpful Information

  1. Chemicals of concern: at the site included polycyclic aromatic hydrocarbons, BTEX (benzene, toluene, ethylbenzene, and xylenes), and semi-volatile organic compounds.  ↩

  2. Chemicals of concern: at the site included polycyclic aromatic hydrocarbons, BTEX (benzene, toluene, ethylbenzene, and xylenes), and semi-volatile organic compounds.  ↩